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Capacitor Welding Machines |
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We are manufacturers of Capacitor welding machines. Our industry expertise allows us to deliver these in both standard and customized specifications as demanded by the customers. Products include Capacitor Discharge Stored Energy Welder, Capacitor Discharge Stud Welding Machine, Capacitor Discharge Projection Welding Machine, Capacitor Discharge Spot Welding Machine.
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| Capacitor Discharge Stored Energy WelderWe offer high quality capacitor discharge for stored energy welders to our clients.
Advantages: - Large scale reduction in KVA demand
- Welding of similar and dissimilar metals possible
- No water cooling required for electrodes
- Installation and operating cost of the machine is less
- Machine can run on Genset
- Weld joint free of blackening and distortion
- No effect of voltage fluctation on weld quality
- Welding of heat sensitive parts is possible
- Minimum heating ofcomponents during welding
- As there is no heating of electrodes and no water cooling is required, cost of manufacturing and maintenance of fixtures and electrodes is reduced considerably
- All recommended electrode materials are suitable for these welders
Applications: - Shock Absorber Components
- Projection Nut/bolt Welding
- Oil Port To Cylinder Tube Welding
- Oil Filters
- Window Regulators/Seat Adjusters
- Cap Nuts
- Tie Rod Ends
- Stainless Steel Impellers
- Sheet Metal Fan Covers
- Brake Shoes
- Ball to Rod Welding
- Auto Electrical Components
- Switchgear Components
- Stainless Steel Kitchenware
- Whitegoods Components
- Relays
- Carbon Brush Assembly
- Aeroengine And Aerospace Components
- Sheet Metal Furniture Parts
- Dissimilar Metal Parts
- Silver Contact Welding
"See attachment for more details" |
 
Capacitor Discharge Stud Welding MachineWe offer high quality capacitor discharge stud welding machines to our clients.
Advantages: - Uniform high welding quality
- Application to different materials
- No re-working necessary on the other side of the weld
- No additional material necessary, such as flux, inert gas
- Elimination of different operations such as drilling, rivetting etc.
- No leakages even when welding on containers
Technical Details:
| Stud welding range | M3 to M8 | | Welding Method | Tip Ignition | | Power source | Capacitor Bank | | Capacitance | 66000 micro fahrad | | Charging Voltage | 50 to 200 Volts variable | | Welding Time | 0.001 - 0.003 sec | | Welding Speed | Upto 10 studs per min. Depending on stud diameter | | Power Supply | 230 Volts 50 Hz Single Phase | | Welding Cable | 3 mtrs Highly flexible | | Ground Cable | 2x3 mtrs Highly flexible | | Dimensions | 470x250x270 mm | | Weight | 30 Kgs | "See atachment for more details" | |
| Capacitor Discharge Projection Welding MachineWe hold expertise in the manufacturing of capacitor discharge projection welding machines. Operating on the principle of capacitor discharge, these capacitor discharge for projection welding machines use mains input power for controlling and charging capacitors that store the energy. The built in control further ensures that stored energy is always constant irrespective of the fluctuations in voltage.
Features:
- The demand on input power (required for charging of capacitors) is less
- Saves KVA demand and helps in reducing operational costs
- Suitable for areas where voltage fluctuation is a common problem, availability of power is scarce & cost of high KVA installation is prohibitive
- Welded parts are clean & undistorted as there is insufficient time for heat to pass on beyond the welding area, thus providing a smooth finish
Operating Process:
- Stored energy when required is discharged into weldment via pulse transformer and weld is carried out in milli-seconds
- In process actual welding area is only molten & fused together
- Preset pressure switch automatically maintain consistent weld quality
- Welding electrodes are mounted in C-shaped quick response press mechanism
- Hydraulic /pneumatic operation of electrode movement
- Conservative design & use of proven components like electrolytic capacitors, solid-state switches, ensure long welding life & ease of operations
Usage by Welders: Welders use fabricated frame structure for housing:
- Capacitor banks
- Control circuits
- Charging & discharging transformers
Please Note: All recommended electrode materials are suitable for welders. Advantages: - Large scale reduction in KVA demand
- Joint free of blackening & discoloration
- No water-cooling required for electrodes
- No effect of voltage fluctuation on quality of welds
- Welding of similar & dissimilar metals
- Minimum/ nil heating of components during welding operations
- Maintenance costs of electrode / fixture are low
- Provides possibility of welding heat sensitive parts
- Less cost involved in installation & operation of machines
"See attachment for more details" |
Capacitor Discharge Spot Welding MachineWe offer customers capacitor discharge for spot welding machines. These spot and projection welding machines are designed to perfectly operate on the principle of capacitor discharge and welders use mains input power only for control & charging the capacitors that store energy. The superior built in control also ensures that stored energy is always constant irrespective of voltage fluctuations. Further, the demand on input power required for charging of capacitors is less that results in saving of large KVA demand, hence bringing reduction in operational costs. Our capacitor discharge for spot welding machines are a welcome investment, particularly for areas where:
- Voltage fluctuations are common
- Availability of power is scarce
- Cost of high KVA installations is prohibitive
Working Principle:
- Stored energy when required is discharged into weldment via pulse transformer & weld is carried out in few milli-seconds
- In the involved process only actual welding areas is molten & fused together
- Welded parts are clean & undistorted (as there is insufficient time for heat to spread beyond welding area), thus providing a smooth finish to the weld
- Preset pressure switch helps in automatically maintaining consistent weld quality
- Welders use fabricated frame structure for housing capacitor banks, control circuits charging & discharging transformers
- The welding electrodes mounted in C-shaped quick response press mechanism
- Hydraulic/pneumatic operated and electrode movement
- Conservative design & use of proven components like electrolytic capacitors and solid-state switches
- Machines provide long welding life & ease of operations
- All recommended electrode materials are suitable for these welders
Advantages:
- Large scale reduction in KVA demand
- Excellent aesthetics as there is negligible blackening at weld joint
- Machine can run on Genset
- Very effective for components requiring mark-less spot welding
- No effect of voltage fluctuation on weld quality
Applications:
- Spot Welding of Sheets
- Spot Welding of Utensils
- Spot Welding
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